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Home Articles

Kerala PSC Polytechnic Lecturer Study Plan 2025 – Tool & Die Engineering

by Sreesha V.S
July 2, 2025
in Articles, Kerala PSC Technical
Kerala PSC Polytechnic Lecturer Study Plan 2025
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Table of Contents

  • Kerala PSC Polytechnic Lecturer 2025 Recruitment Highlights
  • Kerala PSC Lecturer in Tool & Die Engineering 2025 Syllabus PDF
  • Kerala PSC Polytechnic Lecturer Previous Question Paper PDF
  • Kerala PSC Lecturer in Tool & Die Engineering Study Plan 2025 

Preparing for the Kerala PSC Polytechnic Lecturer (Tool & Die Engineering) exam? Based on the officially released syllabus (Category No. 95/2025), we’ve created a structured 4-month study plan to help candidates systematically cover all important topics within the available time period before the exam. Explore Kerala PSC Lecturer in Tool & Die Engineering Study Plan 2025!

PREPARE FOR POLY EXAMS! JOIN NOW!

Kerala PSC Polytechnic Lecturer 2025 Recruitment Highlights

Particulars Details
Name of recruiting organization Kerala Public Service Commission (PSC)
Name of department Technical Education
Name of post Lecturer in Tool & Die Engineering (Govt. Polytechnic Colleges)
Category Number 95/2025
Number of vacancies As per Notification
Notification Release Date June 16, 2025
Exam Date Announced Soon
Admit Card Announced Soon
Mode of recruitment Direct Recruitment
Mode of application Online
Official website keralapsc.gov.in

Kerala PSC Lecturer in Tool & Die Engineering 2025 Syllabus PDF

1: Between the period of 1858-1947, how many Viceroys ruled over India?

2: RAM, ROM and cache are different types of _______ that computers can use.

3: If the weather forecast says it'll be "overcast," it means it'll be _________

4: "Genghis Khan died in 1227 AD." This means he died:

5: In 2001, Saudi Arabian terrorists led an attack on the USA in which passenger airlines were _______ and crashed into buildings.

    Fill out the form to see the results



    Ready to see how much you know? Take the challenge!

    Before starting your preparation, it’s essential to understand what the exam will cover. The Kerala PSC has officially released the syllabus for the Polytechnic Lecturer in Tool & Die Engineering. Our 4-month study plan is structured based on this syllabus to ensure complete and focused coverage. Download the syllabus now!

    Prepare for Kerala PSC Technical Exams with Entri

    സർക്കാർ ജോലി എന്ന സ്വപ്നം ഇനി സ്വപ്നം മാത്രമല്ല! Join Kerala's Top-rated PSC Coaching Programs

    Join Now

    Kerala PSC Polytechnic Lecturer Previous Question Paper PDF

    Question Paper Code Download Link
    024/2015
    Download Here
    025/2015
    Download Here
    061/2016
    Download Here
    063/2016
    Download Here
    069/2016
    Download Here
    167/2016
    Download Here
    170/2016
    Download Here
    110/2023
    Download Here

    Kerala PSC Lecturer in Tool & Die Engineering Study Plan 2025 

    Get exam-ready with our detailed 4-month Study Plan for the Kerala PSC Lecturer in Tool & Die Engineering (Category 95/2025). Crafted from the official full syllabus, this plan breaks down each module into weekly and daily tasks, combining theory, numericals, practical diagrams, and mock tests for effective preparation.

    1-Month Study Plan – Module I (a) to I (e)

    Week 1: Technical Mathematics (Module I-a)

    Day Topic Focus
    Day 1 Matrices Types, operations, adjoint, inverse
    Day 2 Determinants Evaluation, minors/cofactors, Cramer’s rule
    Day 3 Binomial Series & Trigonometric Functions Expansions & trigonometric identities
    Day 4 Coordinate Geometry Line equations, angle between lines
    Day 5 Differentiation Limits, continuity, tangents, maxima/minima
    Day 6 Integration Types of functions, definite/indefinite
    Day 7 Application of Integration Area under curves, differential equations

    Week 2: Basic Civil Engineering (Module I-b) & Revision

    Day Topic Focus
    Day 8 Construction Materials Brick, cement, steel, aggregates, concrete
    Day 9 Construction Techniques Foundation types, masonry bonds
    Day 10 Surveying Basics Chain surveying, instruments, field book
    Day 11 Levelling Instruments, BM, RL, height of collimation
    Day 12 Modern Survey Instruments Total station, theodolite, distomat
    Day 13 Revision Day Quick recap of Week 1–2 topics
    Day 14 Practice Test + Review Mixed questions (Math + Civil)

    Week 3: Mechanical & Electrical Engineering (Module I-c & d)

    Day Topic Focus
    Day 15 IC Engines (Pt. 1) Two-stroke, four-stroke, comparisons
    Day 16 IC Engines (Pt. 2) Transmission system, sketches
    Day 17 Power Plants Hydro, steam, diesel, nuclear
    Day 18 Electrical Basics Current, voltage, Ohm’s law, circuits
    Day 19 DC & AC Circuits Series/parallel, RLC circuits, power factor
    Day 20 Installations & Safety Earthing, lightning, energy usage
    Day 21 Revision Day Key formulas & sketch diagrams

    Week 4: Electronics Engineering (Module I-e) + Final Review

    Day Topic Focus
    Day 22 Basics & Components Active/passive devices, LEDs, rectifiers
    Day 23 Power Supply Systems 5V supply, SMPS, ICs, SMDs
    Day 24 Switches & Controls Types of switches, relays, microcontrollers
    Day 25 Communication & Backup GSM/CDMA, 2G/3G, inverters, UPS
    Day 26 E-waste Hazards, safe handling
    Day 27 Full-Length Module I Mock Test Timed test of all sub-modules
    Day 28 Error Review & Weak Areas Focus on gaps from mock
    Day 29 Final Recap Flashcards & summary sheets
    Day 30 Rest / Light Revision Stay fresh before moving to next part

    2-Month Study Plan – Part II (Module I & II)

    Week 1: Press Tool Technology – Fundamentals & Tool Design (Module I)

    Day Topic Focus
    Day 1 Press Tool Operations Piercing, blanking, bending, drawing, shaving, swaging
    Day 2 Types of Tools Guide plate, compound, progressive, combination tools
    Day 3 Strip Layout & Punch Design % utilization, cutting & non-cutting punches, hybrid types
    Day 4 Tool Components Strippers, side cutters, ejectors, shedders, knockouts
    Day 5 Fasteners & Die Sets Screws, dowels, top/bottom plates, guide pillars
    Day 6 Press Machines & Blank Development Mechanical/hydraulic/pneumatic presses, blank dev. methods
    Day 7 Fine Blanking & Revision Load calculations, materials, revision of key terms

    Week 2: Moulds & Dies Technology – Injection, Compression & Extrusion

    Day Topic Focus
    Day 8 Plastics in Moulding Types, properties, visual/smoke/carbon black test
    Day 9 Injection Moulding Shot weight, clamping force, number of cavities
    Day 10 Feed System & Gates Runners, gate types, runner dia calculations
    Day 11 Ejection Systems & Venting Ejection techniques, forces, shrinkage, parting surfaces
    Day 12 Mould Cooling & Complex Moulds Side core, 2/3 plate, runnerless, daylight
    Day 13 Compression, Transfer, Extrusion Moulding Applications, mould types, blow/rotational moulding
    Day 14 Practice & Recap Solve MCQs, attempt mock test on Week 1–2 topics

    Week 3: Die Casting & Material Technology (Module II

    Day Topic Focus
    Day 15 Die Casting Hot & cold chamber, alloys (Al, Zn, Cu, Mg), limitations
    Day 16 Mechanical Properties Tensile, ductility, hardness, fatigue, impact, creep
    Day 17 Structure of Materials Unit cell, BCC, FCC, HCP, grain size effects
    Day 18 Ferrous Metals & Steel Making Pig iron, cast iron types, steel production methods
    Day 19 Alloying Elements Ni, Cr, Mn, Mo, Si, V, W – effects on steel
    Day 20 Alloy Steels & Non-ferrous Alloys Tool steel, HSS, Cu-base, Brass, Bronze, Al-alloys
    Day 21 Recap + Practice MCQs & short notes revision on properties & processes

    Week 4: Testing, Heat Treatment & Polymers

    Day Topic Focus
    Day 22 Destructive Tests Tensile, hardness, fatigue, impact, creep
    Day 23 Non-Destructive Tests X-ray, ultrasonic, magnetic particle, fluorescent
    Day 24 Heat Treatment (Part 1) Annealing, hardening, tempering, normalizing
    Day 25 Heat Treatment (Part 2) Surface treatments – nitriding, cyaniding, flame/induction
    Day 26 Polymers & Plastics Thermosets, thermoplastics, examples & uses
    Day 27 Mock Test – Part II (Full Length) Timed test covering entire syllabus
    Day 28 Error Review + Quick Notes Analyze weak topics, revise summaries
    Day 29 Final Recap Day Visual aids, diagrams, flashcards
    Day 30 Light Review or Rest Mental break or light concept brush-up

    3-Month Study Plan – Part II (Module III & IV)

    Week 1: Production Technology

    Day Topic Subtopics
    Day 1 Metal Joining Permanent/Semi-permanent joints, Arc welding (tools, electrodes), Resistance welding (spot, seam, butt), Special welding: TIG, MIG, Plasma, Laser, etc.
    Day 2 Lathe, Shaper, Slotter Lathe types/specs, tool holding, cutting tool nomenclature, chip types, tool life, speeds/feeds, turning, tapering, thread cutting, Shaper/Slotter/Planer parts, holding devices
    Day 3 Drilling, Milling, Grinding Drilling types, drill nomenclature, speeds/feeds, Grinding machines, wheels, truing/dressing, Milling types, operations, climb/conventional, indexing methods
    Day 4 Advanced Machining & CNC Broaching, Jig boring, Pantograph, Cutting fluids (types, functions), EDM, ECM, LBM, Wire EDM, NC/CNC/DNC – elements, open/closed loop, G & M codes
    Day 5 Linear & Angular Measurement Basic terms (accuracy, precision), Instruments: Surface plate, V-block, Feeler gauge, Protractor, Sine bar, Clinometer
    Day 6 Precision Instruments & Gauges Vernier caliper, micrometer, slip gauge, depth gauge, Gauges: Plug, Ring, Snap, Go/No-Go, Dial gauge, profile projector, Comparators: Mech/Electronic/Optical/Pneumatic
    Day 7 Surface Finish & Calibration CLA/RMS values, Tomlinson’s, Interferometer, Optical flat, Calibration: Vernier, Dial gauge, Surface plate, Toolmaker’s microscope, CMM

    Week 2: Strength of Materials & Applied Mechanics – Study Plan

    Day Topic Subtopics Covered
    Day 8 Stress-Strain & Thermal Stress Types of stress (tensile, compressive), Poisson’s ratio, stress-strain diagram (ductile vs brittle), Hooke’s Law, Superposition principle, Thermal stress on composite bars
    Day 9 Friction + Centroid & MOI Static & dynamic friction, cone of friction, angle & coefficient, Centroid of basic & composite sections (T, L, I), Moment of Inertia: Parallel & Perpendicular axis theorems
    Day 10 Joints – Riveted & Welded Lap & Butt joints, Joint failure modes (tearing, shearing, crushing), Weld terminology (leg, throat), strength & efficiency of joints
    Day 11 Torsion & Springs Torsion assumptions, Torsion & power equations, Polar Moment of Inertia, Spring types (helical, leaf), deflection, torque, energy stored
    Day 12 Beams & Bending Types of beams (SS, Cantilever), Loading (Point, UDL), Shear Force Diagram (SFD), Bending Moment Diagram (BMD), Beam deflection (SS, Cantilever)
    Day 13 Columns & Struts Column types (short, medium, long), Buckling, Euler’s formula (all end conditions), Rankine’s formula, Slenderness ratio, Effective length
    Day 14 Recap + Weekly Test Quick revision of key formulas & concepts, Practice problems on SFD, BMD, MOI, Torsion, Riveted/Welded joints, Self-test or mock quiz

    Week 3: Fluid Mechanics – Properties & Measurement

    Day Topic Subtopics Covered
    Day 15 Fluid Properties Specific weight, specific volume, viscosity, compressibility, surface tension, capillarity, Newton’s law of viscosity, types of fluids
    Day 16 Pressure & Measurement Pascal’s law, pressure heads, absolute/gauge pressure, Piezometer, Bourdon’s gauge, Manometers (simple, differential, inverted), total pressure on immersed surfaces
    Day 17 Fluid Flow Basics Types of flow: steady/unsteady, laminar/turbulent, compressible/incompressible, rotational/irrotational; continuity equation; energy types (kinetic, pressure, potential); Bernoulli’s equation and its assumptions
    Day 18 Flow Measurement Devices Working of Venturimeter, Orifice meter, Pitot tube; discharge & velocity formulas; coefficients: Cd (discharge), Cv (velocity), Cc (contraction)
    Day 19 Notches, Pipes & Losses Types of notches (rectangular, triangular, trapezoidal), loss of head in pipes (major/minor), water hammer effect, Darcy’s & Chezy’s equations, sudden enlargement/contraction losses
    Day 20 Hydraulic Systems Pump types: Gear, Screw, Vane, Lobe, Piston; Hydraulic actuators: Rotary, Linear; Hydraulic motors, hydraulic cylinders (single/double acting), accumulators, intensifiers
    Day 21 Hydraulic Circuits & Machines Control valves (directional, relief, flow), circuits (automatic cylinder, robotic arm), centrifugal & reciprocating pumps, turbines: Pelton & Francis (parts, working, efficiency)

    Week 4: Pneumatics & Final Revision

    Day Topic Subtopics Covered
    Day 22 Pneumatics – Basics & Valves Comparison with hydraulics, FRL unit (Filter, Regulator, Lubricator), pneumatic symbols, Cam-operated valves, solenoid-operated valves
    Day 23 Pneumatic Circuits & Cylinders Basic pneumatic circuits, power-operated holding devices (chucks, mandrels, collet), double-acting and tandem cylinders
    Day 24 Hydro-Pneumatic System Comparison of Hydraulic, Pneumatic & Hydro-pneumatic systems, working of air-controlled hydraulic valves, applications
    Day 25 Revision – Production Tech Quick revision of: Metal joining processes, Lathe operations, Milling, Grinding, CNC, Broaching, EDM – Quiz & formula sheet recap
    Day 26 Revision – Metrology Precision instruments, Gauges, Comparators, CMM, Interferometer, Vernier & Slip gauge calibration, Surface finish methods
    Day 27 Revision – SOM Summary & problems on: Stress-strain diagram, BMD/SFD, Torsion, Springs, Riveted/Welded joints, Column/Strut theory
    Day 28 Revision – Fluid Mechanics Recap of Bernoulli’s equation, Venturimeter, Pumps, Pipe losses, Hydraulic vs Pneumatic systems – Quiz + diagram-based questions

    4-Month Study Plan – Part II (Module V)

    Week 1: Principles of Management & Quality Control

    Day Topic Subtopics Covered
    Day 1 Principles of Management Taylor’s Scientific Management, Functions, Types of ownership, Org. Structure
    Day 2 Wage Systems & Incentives Nominal, Real, Living, Fair & Minimum wages, Incentive schemes
    Day 3 Quality Planning & TQM Definition of Quality, Quality vs Control, TQM concept and evolution
    Day 4 Project Management – CPM CPM terms – Activity, Event, Slack, EFT/LFT, Critical Path, Fulkerson Rule
    Day 5 Project Management – PERT PERT vs CPM, Expected Time (TE), Successor/Predecessor Events
    Day 6 Revision + Problems Draw networks, find critical paths, calculate slack and floats
    Day 7 Weekly Test & Quiz MCQs + Case studies on Management Principles, TQM, CPM/PERT

    Week 2: Quantitative Techniques & Material Management

    Day Topic Subtopics Covered
    Day 8 Linear Programming LPP Formulation, Graphical method, Constraints, Objective Function
    Day 9 Transportation Problems NWC Rule, Vogel’s Approximation Method (VAM), Optimization
    Day 10 Game Theory Basics Two-person zero-sum games, Maximin & Minimax, Saddle Point
    Day 11 Inventory & EOQ Inventory definition, Types, EOQ formula, ABC analysis
    Day 12 Stores Management Store functions, Bin card, Ledger, Indents, Layouts (centralized vs decentralized)
    Day 13 Sales & Forecasting Sales department functions, Sales forecasting techniques
    Day 14 Recap + Quiz Solve LPP, EOQ, Transportation & Forecasting problems

    Week 3: Production Planning & Method Study

    Day Topic Subtopics Covered
    Day 15 Types of Production Job, Batch, Mass, Continuous – Definitions & Examples
    Day 16 Production Planning & Control Preplanning: Forecasting, Plant location, Process sheet, Scheduling, Routing
    Day 17 Break-even Analysis & Layout Break-even point, Graphical method, Plant layout types
    Day 18 Method Study – Basics Work Study, Therbligs, Process Charts (Operation, Flow, Man-Machine)
    Day 19 Motion Economy & SIMO Motion economy principles, Right/Left-hand charts, SIMO chart
    Day 20 Work Measurement Stopwatch time study, Work sampling, Standard time calc.
    Day 21 Summary + Practice Flow diagram drawing, Break-even problems, Method Study Recap

    Week 4: Quality Control, Statistics & Project Analysis

    Day Topic Subtopics Covered
    Day 22 Inspection & Control Types of inspection, Acceptance sampling, Advantages & Limits
    Day 23 Statistical Concepts Variable/Attribute, Normal distribution, Mean/Median/Mode/SD
    Day 24 Control Charts X, R, P, C & 100P charts – When and how to use each
    Day 25 Project Analysis – Costing Cost types, Capital investment, ROI, Market survey
    Day 26 Depreciation & Costing Depreciation types (Straight line, Declining), Elements of cost
    Day 27 Recap – Industrial Mgmt Charts, TQM, Wage system, Inventory, LPP – summary sheet
    Day 28 Final Quiz + Mock Test Full module revision quiz + Project analysis case study

     

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