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Preparing for the Kerala PSC Polytechnic Lecturer (Tool & Die Engineering) exam? Based on the officially released syllabus (Category No. 95/2025), we’ve created a structured 4-month study plan to help candidates systematically cover all important topics within the available time period before the exam. Explore Kerala PSC Lecturer in Tool & Die Engineering Study Plan 2025!
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Kerala PSC Polytechnic Lecturer 2025 Recruitment Highlights
| Particulars | Details |
| Name of recruiting organization | Kerala Public Service Commission (PSC) |
| Name of department | Technical Education |
| Name of post | Lecturer in Tool & Die Engineering (Govt. Polytechnic Colleges) |
| Category Number | 95/2025 |
| Number of vacancies | As per Notification |
| Notification Release Date | June 16, 2025 |
| Exam Date | Announced Soon |
| Admit Card | Announced Soon |
| Mode of recruitment | Direct Recruitment |
| Mode of application | Online |
| Official website | keralapsc.gov.in |
Kerala PSC Lecturer in Tool & Die Engineering 2025 Syllabus PDF
1: Between the period of 1858-1947, how many Viceroys ruled over India?
Before starting your preparation, it’s essential to understand what the exam will cover. The Kerala PSC has officially released the syllabus for the Polytechnic Lecturer in Tool & Die Engineering. Our 4-month study plan is structured based on this syllabus to ensure complete and focused coverage. Download the syllabus now!
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Join NowKerala PSC Polytechnic Lecturer Previous Question Paper PDF
| Question Paper Code | Download Link |
| 024/2015 | |
| 025/2015 | |
| 061/2016 | |
| 063/2016 | |
| 069/2016 | |
| 167/2016 | |
| 170/2016 | |
| 110/2023 |
Kerala PSC Lecturer in Tool & Die Engineering Study Plan 2025
Get exam-ready with our detailed 4-month Study Plan for the Kerala PSC Lecturer in Tool & Die Engineering (Category 95/2025). Crafted from the official full syllabus, this plan breaks down each module into weekly and daily tasks, combining theory, numericals, practical diagrams, and mock tests for effective preparation.
1-Month Study Plan – Module I (a) to I (e)
Week 1: Technical Mathematics (Module I-a)
| Day | Topic | Focus |
|---|---|---|
| Day 1 | Matrices | Types, operations, adjoint, inverse |
| Day 2 | Determinants | Evaluation, minors/cofactors, Cramer’s rule |
| Day 3 | Binomial Series & Trigonometric Functions | Expansions & trigonometric identities |
| Day 4 | Coordinate Geometry | Line equations, angle between lines |
| Day 5 | Differentiation | Limits, continuity, tangents, maxima/minima |
| Day 6 | Integration | Types of functions, definite/indefinite |
| Day 7 | Application of Integration | Area under curves, differential equations |
Week 2: Basic Civil Engineering (Module I-b) & Revision
| Day | Topic | Focus |
|---|---|---|
| Day 8 | Construction Materials | Brick, cement, steel, aggregates, concrete |
| Day 9 | Construction Techniques | Foundation types, masonry bonds |
| Day 10 | Surveying Basics | Chain surveying, instruments, field book |
| Day 11 | Levelling | Instruments, BM, RL, height of collimation |
| Day 12 | Modern Survey Instruments | Total station, theodolite, distomat |
| Day 13 | Revision Day | Quick recap of Week 1–2 topics |
| Day 14 | Practice Test + Review | Mixed questions (Math + Civil) |
Week 3: Mechanical & Electrical Engineering (Module I-c & d)
| Day | Topic | Focus |
|---|---|---|
| Day 15 | IC Engines (Pt. 1) | Two-stroke, four-stroke, comparisons |
| Day 16 | IC Engines (Pt. 2) | Transmission system, sketches |
| Day 17 | Power Plants | Hydro, steam, diesel, nuclear |
| Day 18 | Electrical Basics | Current, voltage, Ohm’s law, circuits |
| Day 19 | DC & AC Circuits | Series/parallel, RLC circuits, power factor |
| Day 20 | Installations & Safety | Earthing, lightning, energy usage |
| Day 21 | Revision Day | Key formulas & sketch diagrams |
Week 4: Electronics Engineering (Module I-e) + Final Review
| Day | Topic | Focus |
|---|---|---|
| Day 22 | Basics & Components | Active/passive devices, LEDs, rectifiers |
| Day 23 | Power Supply Systems | 5V supply, SMPS, ICs, SMDs |
| Day 24 | Switches & Controls | Types of switches, relays, microcontrollers |
| Day 25 | Communication & Backup | GSM/CDMA, 2G/3G, inverters, UPS |
| Day 26 | E-waste | Hazards, safe handling |
| Day 27 | Full-Length Module I Mock Test | Timed test of all sub-modules |
| Day 28 | Error Review & Weak Areas | Focus on gaps from mock |
| Day 29 | Final Recap | Flashcards & summary sheets |
| Day 30 | Rest / Light Revision | Stay fresh before moving to next part |
2-Month Study Plan – Part II (Module I & II)
Week 1: Press Tool Technology – Fundamentals & Tool Design (Module I)
| Day | Topic | Focus |
|---|---|---|
| Day 1 | Press Tool Operations | Piercing, blanking, bending, drawing, shaving, swaging |
| Day 2 | Types of Tools | Guide plate, compound, progressive, combination tools |
| Day 3 | Strip Layout & Punch Design | % utilization, cutting & non-cutting punches, hybrid types |
| Day 4 | Tool Components | Strippers, side cutters, ejectors, shedders, knockouts |
| Day 5 | Fasteners & Die Sets | Screws, dowels, top/bottom plates, guide pillars |
| Day 6 | Press Machines & Blank Development | Mechanical/hydraulic/pneumatic presses, blank dev. methods |
| Day 7 | Fine Blanking & Revision | Load calculations, materials, revision of key terms |
Week 2: Moulds & Dies Technology – Injection, Compression & Extrusion
| Day | Topic | Focus |
|---|---|---|
| Day 8 | Plastics in Moulding | Types, properties, visual/smoke/carbon black test |
| Day 9 | Injection Moulding | Shot weight, clamping force, number of cavities |
| Day 10 | Feed System & Gates | Runners, gate types, runner dia calculations |
| Day 11 | Ejection Systems & Venting | Ejection techniques, forces, shrinkage, parting surfaces |
| Day 12 | Mould Cooling & Complex Moulds | Side core, 2/3 plate, runnerless, daylight |
| Day 13 | Compression, Transfer, Extrusion Moulding | Applications, mould types, blow/rotational moulding |
| Day 14 | Practice & Recap | Solve MCQs, attempt mock test on Week 1–2 topics |
Week 3: Die Casting & Material Technology (Module II
| Day | Topic | Focus |
|---|---|---|
| Day 15 | Die Casting | Hot & cold chamber, alloys (Al, Zn, Cu, Mg), limitations |
| Day 16 | Mechanical Properties | Tensile, ductility, hardness, fatigue, impact, creep |
| Day 17 | Structure of Materials | Unit cell, BCC, FCC, HCP, grain size effects |
| Day 18 | Ferrous Metals & Steel Making | Pig iron, cast iron types, steel production methods |
| Day 19 | Alloying Elements | Ni, Cr, Mn, Mo, Si, V, W – effects on steel |
| Day 20 | Alloy Steels & Non-ferrous Alloys | Tool steel, HSS, Cu-base, Brass, Bronze, Al-alloys |
| Day 21 | Recap + Practice | MCQs & short notes revision on properties & processes |
Week 4: Testing, Heat Treatment & Polymers
| Day | Topic | Focus |
|---|---|---|
| Day 22 | Destructive Tests | Tensile, hardness, fatigue, impact, creep |
| Day 23 | Non-Destructive Tests | X-ray, ultrasonic, magnetic particle, fluorescent |
| Day 24 | Heat Treatment (Part 1) | Annealing, hardening, tempering, normalizing |
| Day 25 | Heat Treatment (Part 2) | Surface treatments – nitriding, cyaniding, flame/induction |
| Day 26 | Polymers & Plastics | Thermosets, thermoplastics, examples & uses |
| Day 27 | Mock Test – Part II (Full Length) | Timed test covering entire syllabus |
| Day 28 | Error Review + Quick Notes | Analyze weak topics, revise summaries |
| Day 29 | Final Recap Day | Visual aids, diagrams, flashcards |
| Day 30 | Light Review or Rest | Mental break or light concept brush-up |
3-Month Study Plan – Part II (Module III & IV)
Week 1: Production Technology
| Day | Topic | Subtopics |
|---|---|---|
| Day 1 | Metal Joining | Permanent/Semi-permanent joints, Arc welding (tools, electrodes), Resistance welding (spot, seam, butt), Special welding: TIG, MIG, Plasma, Laser, etc. |
| Day 2 | Lathe, Shaper, Slotter | Lathe types/specs, tool holding, cutting tool nomenclature, chip types, tool life, speeds/feeds, turning, tapering, thread cutting, Shaper/Slotter/Planer parts, holding devices |
| Day 3 | Drilling, Milling, Grinding | Drilling types, drill nomenclature, speeds/feeds, Grinding machines, wheels, truing/dressing, Milling types, operations, climb/conventional, indexing methods |
| Day 4 | Advanced Machining & CNC | Broaching, Jig boring, Pantograph, Cutting fluids (types, functions), EDM, ECM, LBM, Wire EDM, NC/CNC/DNC – elements, open/closed loop, G & M codes |
| Day 5 | Linear & Angular Measurement | Basic terms (accuracy, precision), Instruments: Surface plate, V-block, Feeler gauge, Protractor, Sine bar, Clinometer |
| Day 6 | Precision Instruments & Gauges | Vernier caliper, micrometer, slip gauge, depth gauge, Gauges: Plug, Ring, Snap, Go/No-Go, Dial gauge, profile projector, Comparators: Mech/Electronic/Optical/Pneumatic |
| Day 7 | Surface Finish & Calibration | CLA/RMS values, Tomlinson’s, Interferometer, Optical flat, Calibration: Vernier, Dial gauge, Surface plate, Toolmaker’s microscope, CMM |
Week 2: Strength of Materials & Applied Mechanics – Study Plan
| Day | Topic | Subtopics Covered |
|---|---|---|
| Day 8 | Stress-Strain & Thermal Stress | Types of stress (tensile, compressive), Poisson’s ratio, stress-strain diagram (ductile vs brittle), Hooke’s Law, Superposition principle, Thermal stress on composite bars |
| Day 9 | Friction + Centroid & MOI | Static & dynamic friction, cone of friction, angle & coefficient, Centroid of basic & composite sections (T, L, I), Moment of Inertia: Parallel & Perpendicular axis theorems |
| Day 10 | Joints – Riveted & Welded | Lap & Butt joints, Joint failure modes (tearing, shearing, crushing), Weld terminology (leg, throat), strength & efficiency of joints |
| Day 11 | Torsion & Springs | Torsion assumptions, Torsion & power equations, Polar Moment of Inertia, Spring types (helical, leaf), deflection, torque, energy stored |
| Day 12 | Beams & Bending | Types of beams (SS, Cantilever), Loading (Point, UDL), Shear Force Diagram (SFD), Bending Moment Diagram (BMD), Beam deflection (SS, Cantilever) |
| Day 13 | Columns & Struts | Column types (short, medium, long), Buckling, Euler’s formula (all end conditions), Rankine’s formula, Slenderness ratio, Effective length |
| Day 14 | Recap + Weekly Test | Quick revision of key formulas & concepts, Practice problems on SFD, BMD, MOI, Torsion, Riveted/Welded joints, Self-test or mock quiz |
Week 3: Fluid Mechanics – Properties & Measurement
| Day | Topic | Subtopics Covered |
|---|---|---|
| Day 15 | Fluid Properties | Specific weight, specific volume, viscosity, compressibility, surface tension, capillarity, Newton’s law of viscosity, types of fluids |
| Day 16 | Pressure & Measurement | Pascal’s law, pressure heads, absolute/gauge pressure, Piezometer, Bourdon’s gauge, Manometers (simple, differential, inverted), total pressure on immersed surfaces |
| Day 17 | Fluid Flow Basics | Types of flow: steady/unsteady, laminar/turbulent, compressible/incompressible, rotational/irrotational; continuity equation; energy types (kinetic, pressure, potential); Bernoulli’s equation and its assumptions |
| Day 18 | Flow Measurement Devices | Working of Venturimeter, Orifice meter, Pitot tube; discharge & velocity formulas; coefficients: Cd (discharge), Cv (velocity), Cc (contraction) |
| Day 19 | Notches, Pipes & Losses | Types of notches (rectangular, triangular, trapezoidal), loss of head in pipes (major/minor), water hammer effect, Darcy’s & Chezy’s equations, sudden enlargement/contraction losses |
| Day 20 | Hydraulic Systems | Pump types: Gear, Screw, Vane, Lobe, Piston; Hydraulic actuators: Rotary, Linear; Hydraulic motors, hydraulic cylinders (single/double acting), accumulators, intensifiers |
| Day 21 | Hydraulic Circuits & Machines | Control valves (directional, relief, flow), circuits (automatic cylinder, robotic arm), centrifugal & reciprocating pumps, turbines: Pelton & Francis (parts, working, efficiency) |
Week 4: Pneumatics & Final Revision
| Day | Topic | Subtopics Covered |
|---|---|---|
| Day 22 | Pneumatics – Basics & Valves | Comparison with hydraulics, FRL unit (Filter, Regulator, Lubricator), pneumatic symbols, Cam-operated valves, solenoid-operated valves |
| Day 23 | Pneumatic Circuits & Cylinders | Basic pneumatic circuits, power-operated holding devices (chucks, mandrels, collet), double-acting and tandem cylinders |
| Day 24 | Hydro-Pneumatic System | Comparison of Hydraulic, Pneumatic & Hydro-pneumatic systems, working of air-controlled hydraulic valves, applications |
| Day 25 | Revision – Production Tech | Quick revision of: Metal joining processes, Lathe operations, Milling, Grinding, CNC, Broaching, EDM – Quiz & formula sheet recap |
| Day 26 | Revision – Metrology | Precision instruments, Gauges, Comparators, CMM, Interferometer, Vernier & Slip gauge calibration, Surface finish methods |
| Day 27 | Revision – SOM | Summary & problems on: Stress-strain diagram, BMD/SFD, Torsion, Springs, Riveted/Welded joints, Column/Strut theory |
| Day 28 | Revision – Fluid Mechanics | Recap of Bernoulli’s equation, Venturimeter, Pumps, Pipe losses, Hydraulic vs Pneumatic systems – Quiz + diagram-based questions |
4-Month Study Plan – Part II (Module V)
Week 1: Principles of Management & Quality Control
| Day | Topic | Subtopics Covered |
|---|---|---|
| Day 1 | Principles of Management | Taylor’s Scientific Management, Functions, Types of ownership, Org. Structure |
| Day 2 | Wage Systems & Incentives | Nominal, Real, Living, Fair & Minimum wages, Incentive schemes |
| Day 3 | Quality Planning & TQM | Definition of Quality, Quality vs Control, TQM concept and evolution |
| Day 4 | Project Management – CPM | CPM terms – Activity, Event, Slack, EFT/LFT, Critical Path, Fulkerson Rule |
| Day 5 | Project Management – PERT | PERT vs CPM, Expected Time (TE), Successor/Predecessor Events |
| Day 6 | Revision + Problems | Draw networks, find critical paths, calculate slack and floats |
| Day 7 | Weekly Test & Quiz | MCQs + Case studies on Management Principles, TQM, CPM/PERT |
Week 2: Quantitative Techniques & Material Management
| Day | Topic | Subtopics Covered |
|---|---|---|
| Day 8 | Linear Programming | LPP Formulation, Graphical method, Constraints, Objective Function |
| Day 9 | Transportation Problems | NWC Rule, Vogel’s Approximation Method (VAM), Optimization |
| Day 10 | Game Theory Basics | Two-person zero-sum games, Maximin & Minimax, Saddle Point |
| Day 11 | Inventory & EOQ | Inventory definition, Types, EOQ formula, ABC analysis |
| Day 12 | Stores Management | Store functions, Bin card, Ledger, Indents, Layouts (centralized vs decentralized) |
| Day 13 | Sales & Forecasting | Sales department functions, Sales forecasting techniques |
| Day 14 | Recap + Quiz | Solve LPP, EOQ, Transportation & Forecasting problems |
Week 3: Production Planning & Method Study
| Day | Topic | Subtopics Covered |
|---|---|---|
| Day 15 | Types of Production | Job, Batch, Mass, Continuous – Definitions & Examples |
| Day 16 | Production Planning & Control | Preplanning: Forecasting, Plant location, Process sheet, Scheduling, Routing |
| Day 17 | Break-even Analysis & Layout | Break-even point, Graphical method, Plant layout types |
| Day 18 | Method Study – Basics | Work Study, Therbligs, Process Charts (Operation, Flow, Man-Machine) |
| Day 19 | Motion Economy & SIMO | Motion economy principles, Right/Left-hand charts, SIMO chart |
| Day 20 | Work Measurement | Stopwatch time study, Work sampling, Standard time calc. |
| Day 21 | Summary + Practice | Flow diagram drawing, Break-even problems, Method Study Recap |
Week 4: Quality Control, Statistics & Project Analysis
| Day | Topic | Subtopics Covered |
|---|---|---|
| Day 22 | Inspection & Control | Types of inspection, Acceptance sampling, Advantages & Limits |
| Day 23 | Statistical Concepts | Variable/Attribute, Normal distribution, Mean/Median/Mode/SD |
| Day 24 | Control Charts | X, R, P, C & 100P charts – When and how to use each |
| Day 25 | Project Analysis – Costing | Cost types, Capital investment, ROI, Market survey |
| Day 26 | Depreciation & Costing | Depreciation types (Straight line, Declining), Elements of cost |
| Day 27 | Recap – Industrial Mgmt | Charts, TQM, Wage system, Inventory, LPP – summary sheet |
| Day 28 | Final Quiz + Mock Test | Full module revision quiz + Project analysis case study |
